In the petrochemical production process, unsafe human behavior, unsafe state of objects, and unsafe environmental conditions are the main factors for accidents. How to effectively prevent and control accidents has always been the top priority in the safety management of the petrochemical industry.

However, the traditional safety production management model can no longer meet the requirements of factory safety production management at this stage. In order to further ensure industrial safety, the Ministry of Emergency Management issued the “Industrial Internet + Hazardous Chemical Safety Production” Pilot Construction Plan, requiring enterprises to use digital means to build a new model of safety production management.

Shandong Hengtong Chemical Co., Ltd. (hereinafter referred to as “Hengtong”) actively responded to regulatory requirements and worked with Honeywell to build a safety production management information platform. Through digital and intelligent means, it fully utilized the risk control and hidden danger investigation and management capabilities of the industrial Internet platform to continuously improve the level of safety risk prevention and control.

End-to-end real-time data presentation

Problems faced: lack of interoperability of data

In the past, Hengtong’s enterprise data platform and government supervision platform were data islands, lacked information sharing, and required more cumbersome manual entry. According to the new regulatory requirements, enterprise data needs to be synchronously entered into the local government platform, and Hengtong’s existing functional modules cannot meet the data operation requirements.

Safettice solution: meet government regulatory requirements

The safety production management information platform with Honeywell Safettice solution as the core covers the production areas of Hengtong’s new and old factories, covering an area of ​​about 1.7 million square meters. Through different permissions and role definitions, it meets the requirements of independent management and collaborative operation; it automatically reports major hazard source data, risk points and hidden danger investigation and management information, and real-time video signals to relevant departments on demand, breaking through the “data island”.

At the same time, the platform also has a safety and production management data panel, providing enterprises with digital management of all factors of safety production, occupational health, environmental protection and production information management, as well as all-round data analysis, 3D GIS comprehensive information presentation of the whole factory and data panel display, improving users’ decision-making efficiency and management level.

Point-to-point data dynamic perception

Problems: Frequent false alarms

The chemical production process is complex and diverse, and the materials involved are flammable, explosive, toxic and harmful. Hengtong attaches great importance to the safety risk control of hazardous chemicals. However, due to the large number of toxic and combustible gas monitoring points and frequent alarms in the factory area, once a false alarm occurs, it is urgent to repeatedly check and require a lot of manual maintenance, and the work efficiency is low.

Safettice solution: improve the level of safe operation

The safe production management information platform realizes the detection and alarm information of combustible and toxic gases and the monitoring and early warning of major hazardous sources through Safettice. Based on the Internet of Things technology, the video and operation parameters of hazardous chemical process safety parameters, combustible and toxic gases, key production equipment and storage of hazardous chemicals are monitored, analyzed and evaluated in real time, and dynamic perception of combustible and toxic gases and major hazardous sources is realized, and abnormal information is warned.

At the same time, the platform also introduces the real-time positioning function of personnel and vehicles. Combined with GIS maps, biometrics, intelligent access control and real-time positioning technologies, it can effectively perform intelligent video recognition of unsafe behaviors and improve the level of personnel supervision.

Reference value

Honeywell has created the Safettice safety management solution in response to the production and safety management characteristics of petroleum and chemical companies, combined with government regulatory requirements, to build a new model of digital production safety management.

Establish a unified data interconnection and collaboration platform to achieve information sharing, create a one-stop digital solution, and break through the “information island”.

Realize the collection and analysis of real-time industrial data, conduct all-round safety management monitoring and full-process tracking, monitor and warn major hazardous sources, and improve operational efficiency and safety management level.

Digitalization has become the key to achieving innovative development, transformation and upgrading in the petroleum refining industry, and is an important support for the high-quality development of enterprises.

By using the Honeywell Safettice safety production management information platform, a unified data center for enterprises and local government platforms will be created, which will help petrochemical enterprises achieve cross-system data interconnection, help enterprises close the loop of safety risk control, respond faster and better to unsafe factors, and help the chemical industry move towards the fast track of high-quality development.

In the field of safety, Honeywell Safettice has strong technical strength and rich professional knowledge. Of course, this is just the tip of the iceberg of Safettice’s capabilities. Honeywell will reveal more of its capabilities to you one by one in the future! Please stay tuned and look forward to it!
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